Elsevier

Automation in Construction

Volume 88, April 2018, Pages 1-12
Automation in Construction

Integration of parametric design into modular coordination: A construction waste reduction workflow

https://doi.org/10.1016/j.autcon.2017.12.026Get rights and content

Highlights

  • Providing a developed workflow that integrates the parametric design into modular coordination

  • Developing the algorithms and procedures necessary to implement the workflow

  • Demonstrating workflow practicality in reducing the amount of post-optimization paneling waste by 2%

  • Accelerating the rate by which waste reduction moves into the design stage

  • Justifying the resources needed to enhance the proposed algorithms and workflow

Abstract

The construction industry is under pressure as to reduce the sizable quantities of construction waste generated during construction operations. Modular coordination (MC) and parametric design both have great potentials in reducing waste at the design stage. And anecdotal evidence suggests that great volumes of waste can be reduced through integration of parametric design into MC. The issue of proposing workflows in this context, however, is under-researched, and practical applications, if any, are at the rhetorical stage. To accomplish this, an integration attempt is made in this study to provide the details of a developed-and-experimented workflow for this purpose; a generative algorithm is developed through the Rhinoceros 3D–Grasshopper platform, subject to MC rules. Two sets of horizontal and vertical modules are obtained from a prototype model, while an evolutionary solver function is applied in reducing the generated construction waste volume. According to a pre-defined standard specification, different modular design variants that fully conform to the design constraints in modules array are developed, providing an operational workflow in construction waste reduction at the design stage. Introducing this workflow, and how the proposed workflow reduces the volume of post-optimization paneling waste by 2% at its minimum are the major findings here. The insights derived from this study, would promote the interest of both the construction practitioners and researchers; the practicality of integrating parametric design into MC is proven.

Introduction

Construction waste is defined as materials or products that need “to be transported elsewhere from the construction site or be used in-situ for other applications than the intended specific purpose of the project due to damage, excess or non-use, or which cannot be used due to non-compliance with the specifications, or which is a by-product of the construction process.” [1] Construction operations have many detrimental impacts on the environment, like depletion of natural resources and generation of sheer quantities of construction waste, among others [2], [3]. There exists a pressure for reducing the construction waste volume [4], [5]. In waste management policies, to implement construction waste reduction in an effective manner, the issue should be dealt with at design stages [6], [7].

The emergence of Building Information Modeling (BIM), rich in digital information, can facilitate the actualization of this major issue. BIM improves communication among project stakeholders, provides better planning, and reduces raw material consumption, through providing accurate measurements [1]. With all these said and done, many of the BIM potentials with respect to waste reduction at design stages remain to be assessed and implemented [7]. In practical terms, lack of accurate and standardized dimensions of components in early design phase is a major barrier [7].

Designers in practice need to deliver generative modeling(s) of pre-designed sets of rules, to explore various design schemes, and apply their domain-specific knowledge into BIM authoring tools [8], [9]. Anecdotal evidence has promoted implementing Modular Coordination (MC) as one of the solutions in meeting these requirements [10], [11].

The parametric design principles provide a common platform for both MC and BIM, where, generating innovative compositions, applying a group of criteria in line with MC rules in authoring tools, and automating intricate modeling activities be accomplished [12], [13].

A review run on the related literature, reveals that the available studies on this context are almost entirely conceptual, or are based on practitioners' perceptions [13], [14]. The most relevant study on this topic is conducted by Singh et al. [9], where the potentials for integration of MC and parametric modeling capabilities of BIM are explained. However, to date, there exist no integrated MC and parametric design proposed through a practical workflow within the reflected literature.

To address this identified drawback, at the objective here is to introduce a practical automated workflow where MC principles are simulated through parametric design, and the design quality is enhanced through a generative design algorithm. This study will be of interest to both researchers and practitioners due to its: (1) establishing the practicality and potentials of applying a workflow in integrating parametric design into modular coordination, and (2) presenting a practical case of implementing the workflow, as a workable procedure for reducing construction material waste at the design stage.

Section snippets

Background

The construction industry is notorious to be one of the largest contributors to waste generation, and a heavy consumer of raw materials [3], [10], [15]. At global scale, construction activities generate about 25% of all the solid waste, even in most advanced economies [5]. The volume of generated construction waste is on a constant increase [16]. About 40% of the material dumped in landfills are of construction waste [10]. Consequently, the construction industry has become a top priority as to

Logic

The objective here is to establish the practicality and potentials of integrating parametric design into MC, in form of a workable procedure in order to reduce construction waste at design stages. Attempt is made to examine an assumption, derived from available studies in this area (qualitative evidence) within a real-life setting. Exploratory case study and experiment methods are both applicable in accomplishing such an objective. The context, is an essential part of case study research, where

From algorithm development to construction waste reduction

As observed in Fig. 2, MC elements (dimension, space and module), and parametric design principles (triple principles: generative mechanism, design constraint and rule-based design) are merged to form an integrated platform, through an algorithmic method.

The contribution of this devised algorithm to construction waste reduction, paneling sets and standard preference frequencies are filtered based on the minimized values in order to reach the waste-wise design. In the same figure, the modules

Prototype development

The developed model is basically a rectangular cube with fixed-dimensions, extracted from a 2D residential unit plan and formed of six closed polylines, Fig. 3. Each pair of parallel closed polylines is set the same normal axis for further variations. As the first step, by dismantling the cube, three different types of closed polylines, below are generated based on their unique normal axis, Fig. 3.

  • Wall_Type_1 (WT1)

  • Wall_Type_2 (WT2)

  • Floor_Roof (FR)

In order to develop the surface generation

Findings

Through developing two algorithms to parameterize the modules and compute the generated construction waste, three significant deliverables of waste reduction, paneling sets and standard preference frequencies are obtained. Moreover, three datasets of waste percentage together with the total number of panels, and horizontal and vertical frequencies are obtained. At this stage, choosing the optimum waste coefficient by streaming the available contents consisting of comprising the minimum

A practical case

These algorithms are devised for integrating parametric design into MC, and the resultant prototype indicates promising results. According to the research design (Fig. 2), practicality of the workflow is tested against a practical case. Drywall modular panel is chosen as one of the most popular and common types of modular construction. These panels are typically made of gypsum combined with some additives to build interior walls and ceilings [58]. Since drywall panels are applied for both

Discussion on the findings

The efforts on reducing construction waste are to be considered at the design stage, through analyzing available alternatives and choosing the most efficient one. Unpublished evidence necessitates drawing upon the potentials provided by parametric design capabilities of BIM, and MC to tackle the issue of generating great amounts of construction waste in construction phases. Integrating parametric design into MC is assumed to be the way forward. Nevertheless, except for the study conducted by

Conclusion

Inspired by the existing gap in the body of knowledge due to the lack of innovative methods in construction waste considerations of modular and offsite construction, as a whole, contribution of this study is multifaceted. Moving from abstraction to concrete phase as to integration of parametric design into MC, a new approach is proposed on construction waste reduction, through a workflow for integrating parametric design into MC. This workflow provides a sound foundation in applying the

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