Abstract
A study was conducted to develop an integrated process lethality model for pressure-assisted thermal processing (PATP) taking into consideration the lethal contribution of both pressure and heat on spore inactivation. Assuming that the momentary inactivation rate was dependent on the survival ratio and momentary pressure–thermal history, a differential equation was formulated and numerically solved using the Runge–Kutta method. Published data on combined pressure–heat inactivation of Bacillus amyloliquefaciens spores were used to obtain model kinetic parameters that considered both pressure and thermal effects. The model was experimentally validated under several process scenarios using a pilot-scale high-pressure food processor. Using first-order kinetics in the model resulted in the overestimation of log reduction compared to the experimental values. When the n th-order kinetics was used, the computed accumulated lethality and the log reduction values were found to be in reasonable agreement with the experimental data. Within the experimental conditions studied, spatial variation in process temperature resulted up to 3.5 log variation in survivors between the top and bottom of the carrier basket. The predicted log reduction of B. amyloliquefaciens spores in deionized water and carrot purée had satisfactory accuracy (1.07–1.12) and regression coefficients (0.83–0.92). The model was also able to predict log reductions obtained during a double-pulse treatment conducted using a pilot-scale high-pressure processor. The developed model can be a useful tool to examine the effect of combined pressure–thermal treatment on bacterial spore lethality and assess PATP microbial safety.
Similar content being viewed by others
References
Ahn, J., Balasubramaniam, V. M., & Yousef, A. E. (2007). Inactivation kinetics of selected aerobic and anaerobic bacterial surrogate spores by pressure-assisted thermal processing. International Journal of Food Microbiology, 113, 321–329.
Akhtar, S., Paredes-Sabja, D., Torres, J. A., & Sarker, M. R. (2009). Strategy to inactivate Clostridium perfringens spores in meat products. Food Microbiology, 26, 272–277.
Ananta, E., Heinz, V., Schluter, O., & Knorr, D. (2001). Kinetic studies on high-pressure inactivation of Bacillus stearothermophilus spores suspended in food matrices. Innovative Food Science and Emerging Technologies, 2, 261–272.
Bigelow, W. D. (1921). The logarithmic nature of thermal death time curves. Journal of Infectious Diseases, 29, 528–536.
Black, E. P., Setlow, P., Hocking, A. D., Stewart, C. M., Kelly, A. L., & Hoover, D. E. (2007). Response of spores to high-pressure processing. Comprehensive Reviews in Food Science and Food Safety, 6, 103–119.
Bull, M. K., Olivier, S. A., van Diepenbeek, R. J., Kormelink, F., & Chapman, B. (2009). Synergistic inactivation of spores of proteolytic Clostridium botulinum strains by high pressure and heat is strain and product dependent. Applied and Environmental Microbiology, 75, 434–445.
Campanella, O. H., & Peleg, M. (2001). Theoretical comparison of a new and the traditional method to calculate Clostridium botulinum survival during thermal inactivation. Journal of the Science of Food and Agriculture, 81, 1069–1076.
Chen, H., & Hoover, D. G. (2003). Modeling the combined effect of high hydrostatic pressure and mild heat on the inactivation kinetics of Listeria monocytogenes Scott A in whole milk. Innovative Food Science and Emerging Technologies, 4, 25–34.
Corradini, M. G., Normand, M. D., & Peleg, M. (2006). Expressing the equivalence of non-isothermal and isothermal heat sterilization processes. Journal of the Science of Food and Agriculture, 86, 785–792.
Farkas, D., Hoover, D. (2000). High pressure processing. In Kinetics of microbial inactivation for alternative food processing technologies. Journal of Food Science Special Supplement, 65, 47–64
Gola, S., Foman, C., Carpi, G., Maggi, A., Cassarà, A., & Rovere, P. (1996). Inactivation of bacterial spores in phosphate buffer and in vegetable cream treated with high pressures. In R. Hayashi & C. Balny (Eds.), High pressure bioscience and biotechnology (pp. 253–259). Amsterdam: Elsevier Science.
Grauwet, T., Van der Plancken, I., Vervoort, L., Hendrickx, M. E., & Van Loey, A. (2010). Mapping temperature uniformity in industrial scale HP equipment using enzymatic pressure–temperature–time indicators. Journal of Food Engineering, 98, 93–102.
Hartmann, C., & Delgado, A. (2003). The influence of transport phenomena during high-pressure processing of packed food on the uniformity of enzyme inactivation. Biotechnology and Bioengineering, 82, 725–735.
Hartmann, C., & Delgado, A. (2005). Numerical simulation of thermal and fluid dynamical transport effects on a high pressure induced inactivation. Simulation Modeling Practice and Theory, 13, 109–118.
Hartmann, C., Schuhholz, J. P., Kitsubun, P., Chapleau, N., Le Bail, A., & Degado, A. (2004). Experimental and numerical analysis of the thermo fluid dynamics in a high-pressure autoclave. Innovative Food Science and Emerging Technologies, 5, 399–411.
Hawley, S. A. (1971). Reversible pressure–temperature denaturation of chymotrypsinogen. Biochemistry, 10, 2436–2442.
Heinz, V., & Knorr, D. (2001). Effect of high pressure on spores. In M. E. C. Hendrickx & D. Knorr (Eds.), Ultrahigh pressure treatment of foods (pp. 77–116). New York: Kluwer Academic.
Heldman, D. R., & Hartel, R. W. (1998). Principles of food processing (p. 28). Gaithersburg: Aspen Publishers.
Hernández, A., & Cano, M. P. (1998). High-pressure and temperature effects on enzyme inactivation in tomato puree. Journal of Agricultural and Food Chemistry, 46, 266–270.
Juliano, P., Knoerzer, K., Fryer, P. J., & Versteeg, C. (2009). C. botulinum inactivation kinetics implemented in a computational model of a high-pressure sterilization process. Biotechnology Progress, 25, 163–175.
Khurana, M., & Karwe, M. V. (2009). Numerical prediction of temperature distribution and measurement of temperature in a high hydrostatic pressure food processor. Food and Bioprocess Technology, 2, 279–290.
Knoerzer, K., Buckow, R., Chapman, B., Juliano, B., & Versteeg, C. (2010). Carrier optimization in a pilot-scale high pressure sterilization plant—an iterative CFD approach employing an integrated temperature distributor (ITD). Journal of Food Engineering, 97, 199–207.
Koutchma, T., Guo, B., Patazca, E., & Parisi, B. (2005). High pressure high temperature sterilization: from kinetics analysis to process verification. Journal of Food Process Engineering, 28, 610–629.
Leadley, C., Tucker, G., & Fryer, P. (2008). A comparative study of high pressure sterilization and conventional thermal sterilization: quality effects in green beans. Innovative Food Science and Emerging Technologies, 9, 70–79.
Ly-Nguyen, B., Van Loey, A. M., Smout, C., Özcan, S. E., Fachin, D., Verlent, I., Vu Truong, S., Duvetter, T., Hendrickx, M. E. (2003). Mild-heat and high-pressure inactivation of carrot pectin methylesterase: a kinetic study. Journal of Food Science, 68, 1377–1383.
Maggi, A., Gola, S., Rovere, P., Miglioli, L., Dall’aglio, G., & Lonneborg, N. G. (1996). Effects of combined high pressure-temperature treatments on Clostridium sporogenes spores in liquid media. Industrial Conserve, 71, 8–14.
Margosch, D., Ehrmann, M. A., Gänzle, M. G., & Vogel, R. F. (2004a). Comparison of pressure and heat resistance of Clostridium botulinum and other endospores in mashed carrots. Journal of Food Protection, 67, 2530–2537.
Margosch, D., Gänzle, M. G., Ehrmann, M. A., & Vogel, R. F. (2004b). Pressure inactivation of Bacillus endospores. Applied and Environmental Microbiology, 70, 7321–7328.
Margosch, D., Ehrmann, M. A., Buckow, R., Heinz, V., Vogel, R. F., & Gänzle, M. G. (2006). High-pressure-mediated survival of Clostridium botulinum and Bacillus amyloliquefaciens endospores at high temperature. Applied and Environmental Microbiology, 72, 3476–3481.
Nguyen, L. T., Tay, A., Balasubramaniam, V. M., Legan, J. D., Turek, E. J., & Gupta, R. (2010). Evaluating the impact of thermal and pressure treatment in preserving textural quality of selected foods. LWT—Food Science and Technology, 43, 525–534.
Patazca, E., Koutchma, T., & Ramaswamy, H. (2006). Inactivation kinetics of Geobacillus stearothermophilus spores in water using high-pressure processing at elevated temperatures. Journal of Food Science, 71, M110–M116.
Patazca, E., Koutchma, T., & Balasubramaniam, V. M. (2007). Quasi-adiabatic temperature increase during high pressure processing of selected foods. Journal of Food Engineering, 80(1), 199–205.
Pflug, I. J. (1995). Microbiology and engineering of sterilization processes. Minneapolis: Environmental Sterilization Laboratory.
Rajan, S., Ahn, J., Balasubramaniam, V. M., & Yousef, A. E. (2006a). Combined pressure–thermal inactivation kinetics of Bacillus amyloliquefaciens spores in egg patty mince. Journal of Food Protection, 69, 853–860.
Rajan, S., Pandrangi, S., Balasubramaniam, V. M., & Yousef, A. E. (2006b). Inactivation of Bacillus stearothermophilus spores in egg patties by pressure-assisted thermal processing. LWT—Food Science and Technology, 39, 844–851.
Ratphitagsanti, W., Ahn, J., Balasubramaniam, V. M., & Yousef, A. E. (2009). Influence of pressurization rate and pressure pulsing on the inactivation of Bacillus amyloliquefaciens spores during pressure-assisted thermal processing. Journal of Food Protection, 72, 775–782.
Rauh, C., Baars, A., & Delgado, A. (2009). Uniformity of enzyme inactivation in a short-time high-pressure process. Journal of Food Engineering, 91, 154–163.
Reddy, N. R., Solomon, H. M., Tetzloff, R. C., & Rhodehamel, E. J. (2003). Inactivation of Clostridium botulinum type A spores by high-pressure processing at elevated temperatures. Journal of Food Protection, 66, 1402–1407.
Rovere, P., Gola, S., Maggi, A., Scaramuzza, N., & Miglioli, L. (1998). Studies on bacterial spores by combined pressure-heat treatments: possibility to sterilize low-acid foods. In N. S. Isaacs (Ed.), High pressure food science, bioscience and chemistry (pp. 354–363). Cambridge: The Royal Society of Chemistry.
Sale, A. J. H., Gould, G. W., & Hamilton, W. A. (1970). Inactivation of bacterial spores by hydrostatic pressure. Journal of General Microbiology, 60, 323–334.
Smelt, J. P. P. M. (1998). Recent advances in the microbiology of high pressure processing. Trends in Food Science and Technology, 9, 152–158.
Acknowledgments
Financial support for the research was provided in part through a grant from The Ohio Agricultural Research and Development Center (OARDC) and the Center for Advanced Processing and Packaging Studies (CAPPS). References to commercial products or trade names are made with the understanding that no endorsement or discrimination by The Ohio State University is implied.
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Nguyen, L.T., Balasubramaniam, V.M. & Ratphitagsanti, W. Estimation of Accumulated Lethality Under Pressure-Assisted Thermal Processing. Food Bioprocess Technol 7, 633–644 (2014). https://doi.org/10.1007/s11947-013-1140-6
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s11947-013-1140-6